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Motorola Moto G40 Fusion Battery Replacement

Battery Replacement guide for the Motorola Moto G40 Fusion

Moderate
~39 min
20 steps

Before you begin

Tools

  • Phillips #00 screwdriver
  • Plastic opening pick
  • Spudger
  • SIM eject tool
  • Suction cup
  • Heat gun or hair dryer
  • Tweezers

Parts / materials

  • Replacement Moto G40 Fusion battery
  • Custom battery adhesive strips
  • Isopropyl alcohol (90% or higher)

Safety

  • Do not puncture, bend, or force open the lithium-ion battery.
  • Wear safety glasses while using isopropyl alcohol and applying heat.
  • Use an anti-static wrist strap to avoid ESD damage to sensitive electronic components.

Overview

# Motorola Moto G40 Fusion Battery Replacement Repair Guide Action-specific battery replacement walkthrough for the Motorola Moto G40 Fusion. About 39 minutes across 20 steps. This DIY guide walks through battery replacement on the Motorola Moto G40 Fusion (Moto G series phone). Before you open the device, confirm the exact model number on the Motorola settings screen or rear housing so your replacement part matches the Moto G40 Fusion specifically—not a similar Moto G sibling. Most DIY techs finish this Motorola Moto G40 Fusion battery replacement in about 39 minutes when parts and tools are ready. Difficulty is rated intermediate for this model. Recommended tools for this Motorola Moto G40 Fusion job: Phillips #00 screwdriver, Plastic opening pick, Spudger, SIM eject tool, Suction cup, Heat gun or hair dryer, Tweezers. Parts and supplies: Replacement Moto G40 Fusion battery, Custom battery adhesive strips, Isopropyl alcohol (90% or higher). Power the Moto G40 Fusion off completely, remove SIMs/SD cards if present, and work on a clean, well-lit surface with a magnetic mat for screws. If a step feels wrong for your Motorola Moto G40 Fusion, stop and compare the connector layout to the photos in this guide. When you prefer a same-day pro repair in Seattle instead, LML Repair can handle battery replacement for this model with tested parts and a workmanship warranty.

Step-by-step

  1. 1

    Turn off phone

    1 min

    Power down your Motorola Moto G40 Fusion completely before starting disassembly.

  2. 2

    Remove SIM tray

    1 min

    Insert a SIM eject tool into the hole on the left edge of the phone to eject the SIM card tray.

  3. 3

    Heat back cover

    2 min

    Apply heat around the perimeter of the plastic back cover using a heat gun or hair dryer for two minutes to soften the adhesive.

  4. 4

    Insert opening pick

    2 min

    Place a suction cup near the bottom edge, pull gently, and insert a plastic opening pick into the gap between the frame and back cover.

  5. 5

    Unclip back cover

    3 min

    Slide the pick along all edges of the device to release the plastic clips and cut through remaining adhesive.

  6. 6

    Lift back cover carefully

    2 min

    Gently swing open the back cover from the right edge, taking care not to strain the fingerprint sensor ribbon cable.

  7. 7

    Unscrew motherboard bracket

    3 min

    Remove the Phillips #00 screws securing the plastic upper motherboard cover.

  8. 8

    Remove motherboard bracket

    2 min

    Use a spudger to pry up and remove the plastic motherboard cover from the frame.

  9. 9

    Disconnect fingerprint sensor

    1 min

    Use the edge of a plastic spudger to pry the fingerprint sensor flex cable straight up from its connector.

  10. 10

    Disconnect battery cable

    1 min

    Disconnect the battery flex cable from the motherboard to safely remove power from the system.

  11. 11

    Locate adhesive pull tabs

    1 min

    Identify the clear adhesive pull tabs accessible at the top and bottom edges of the battery.

  12. 12

    Apply isopropyl alcohol

    3 min

    Apply a few drops of high-concentration isopropyl alcohol under the battery edges to break down persistent adhesive.

  13. 13

    Pry out old battery

    4 min

    Insert a flat plastic spudger under the battery and carefully lift it out of the recess.

  14. 14

    Clean battery well

    2 min

    Wipe away remaining adhesive residue inside the battery cavity using a lint-free cloth dampened with isopropyl alcohol.

  15. 15

    Apply new adhesive

    2 min

    Stick fresh battery adhesive strips into the housing, leaving the protective film tabs exposed.

  16. 16

    Install new battery

    2 min

    Peel the protective film off the adhesive, position the new battery in place, and press down firmly.

  17. 17

    Reconnect battery flex

    1 min

    Align and press the battery flex connector directly onto the motherboard until it clicks.

  18. 18

    Reconnect fingerprint sensor

    1 min

    Attach the fingerprint sensor flex cable to its socket on the motherboard.

  19. 19

    Reinstall motherboard bracket

    3 min

    Position the plastic cover over the motherboard and tighten the Phillips screws to secure it.

  20. 20

    Snap on back cover

    2 min

    Align the back cover over the body and squeeze firmly along the edges until all clips snap shut.

After your Motorola Moto G40 Fusion battery replacement

Power the Moto G40 Fusion back on and test the battery replacement function before you put every screw away. Check touch/display response, charging, cameras, buttons, and wireless as relevant to this repair. If something fails after closing the device, reopen carefully and reseat the connectors for this Motorola Moto G40 Fusion job before assuming the part is defective. Keep leftover adhesive and screws labeled in case you need a second pass.

Keep learning

Explore more Motorola Moto G40 Fusion repair context in the encyclopedia, or open related DIY guides.

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